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Servo Robots for Niigata Injection Molding Systems

Servo Robots for Niigata Injection Molding Systems

Star Automation servo robots remove molded components from Niigata presses with precise travel and repeatable placement. Available robot series cover a broad range of IMM tonnages, from compact molding equipment to ultra-large machines. Multiple stroke configurations help match robot reach with machine dimensions, mold depth, part size and receiving equipment.

Robot Series

Vertical

Stroke (mm)

Range of

IMM (Ton)

Traverse

Stroke (mm)

Crosswise

Stroke (mm)

TW VII Series

400-1800

20-40 to 900-2500

100-3000

340-1590

HMVII Series

800-1800

80-250 to 550-1000

450-2500

680-1130

LW VII Series

1050-1700

80-350 to 500-1000

1800-2500

770-1130

Ultra Large FMIV Series

2000-2500

1500-4000 to 2500-5000

3600-4000

1600-2000

SA Series

100-1400

40-100 to 450-750

1000-2200

440-1180

MHY VII Series

1500-1800

500-1300 to 900-2500

2500-3000

1590

 

Sprue Pickers for Niigata IMMs

Sprue Pickers for Niigata IMMs

Swing-type sprue pickers automate runner removal from Niigata injection molding machines while maintaining a compact footprint. The XQ-V Series helps clear excess plastic from the mold area quickly and reduces repeated manual intervention. Three available models serve presses from 30 to 350 tons. Mold memory for up to 15 jobs supports faster setup during repeat production.

Model

Vertical Stroke 

Range of IMM

Crosswise Stroke

XQ-450V

450 mm

30-80 tons

75 mm

XQ-600V

600 mm

80-180 tons 

75 mm

XQ-800V

800 mm

160-350 tons

100 mm

 

Conveyor Belt Systems for Niigata IMMs

Conveyor Belt Systems for Niigata IMMs

Conveyor belt systems help move finished components from Niigata presses to cooling, sorting, inspection or packaging areas. Eight available models provide different frame lengths and belt widths for varied part sizes and floor plans. Standard features include adjustable height, tilt capability, variable-speed control, indexing functionality and a 32-foot power cord. Optional accessories support more specialized production layouts.

Model

Length

Belt Width

Conveyable Weight (Max)

Total Weight

SEC2000-3CCB

6’6’’ / 2000mm

11.8” / 300mm

110 lbs / 50 kg

90 lbs / 41 kg

SEC2000-4CCB

6’6’’ / 2000mm

15.8” / 400mm

110 lbs / 50 kg

97 lbs / 44 kg

SEC2000-5CCB

6’6’’ / 2000mm

19.7” / 500mm

121 lbs / 55 kg

103 lbs / 47 kg

SEC2000-6CCB

6’6’’ / 2000mm

23.6” / 600mm

121 lbs / 55 kg

110 lbs / 50 kg

SEC3000-3CCB

9’10” / 3000mm

11.8” / 300mm

110 lbs / 50 kg

103 lbs / 47 kg

SEC3000-4CCB

9’10” / 3000mm

15.8” / 400mm

121 lbs / 55 kg

112 lbs / 51 kg

SEC3000-5CCB

9’10” / 3000mm

19.7” / 500mm

121 lbs / 55 kg

121 lbs / 55 kg

SEC3000-6CCB

9’10” / 3000mm

23.6” / 600mm

132 lbs / 60 kg

128 lbs / 58 kg

 

Pallet Changer Systems for Niigata IMMs

Pallet Changer Systems for Niigata IMMs

Pallet changers collect molded parts and exchange full containers for empty ones near Niigata production cells. Automated exchanges reduce manual loading work and help keep longer molding runs moving with fewer interruptions. Three models offer different replacement times, loading limits and stacking capacities.

Model

Container Replacement Period

Loading Weight (Max)

Stacking Weight (Max)

Pallet Changer I/M

11 seconds

7 kg

70 kg

Pallet Changer IP/IM

20 seconds 

15 kg

70 kg

Pallet Changer C

4 seconds 

7 kg

50 kg

 

End of Arm Tooling (E.O.A.T.) for Niigata IMMs

End of Arm Tooling (E.O.A.T.) for Niigata IMMs

Eins end-of-arm tooling components allow Niigata users to configure robots around specific molded parts and handling requirements. Modular options support custom gripping, suction, cutting, sensing and quick-change assemblies. Production teams can build tooling in-house, replace individual components and adjust designs as molds or applications evolve.

Contact Star Automation today

For more information or a free quote on automation robots for Niigata brand IMMs.

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